MCE A : Eco Series-Battery Production Equipment
The best solution for the following needs
- Large-scale production of power batteries.
- Factory space is limited and space utilization must be enhanced.
- With green factories as the target, aiming to reduce carbon emissions and energy costs.
- Requires the introduction of automated manufacturing to reduce the number of personnel deployed inside the factory.
Performance indicators
- ±0.05% F.S.Accuracy.
- The discharged energy recycling efficiency is able to reach up to 80%.
- Innovative mechanical design reduces equipment footprint by 50%.
- Automated production line integration.
- Each computer is capable of controlling more than 2,000 channels simultaneously.
- With the introduction of the middle layer controller, once the production process has begun, it is no longer necessary for the equipment to remain connected to a PC.
Model | MCE A Series |
AC Power | Customized According To Client Needs |
Loading RangeCharge Discharge | 0~100V* 2~100V* |
Constant VoltageMaximum Resolution Accuracy | Depend on Spec* 16 bit ±0.05% F.S. |
Constant CurrentMaximum Resolution Accuracy | Depend on Spec* 16 bit ±0.05% F.S. |
Efficiency | 1s (Option:100ms) |
Operation Mode | Ethernet |
Data Recording Time | 23°C±2°C; 20~90 HR |
Communication Interface | DCIR Measurement、ACIR Measurement、BMS & Gas Gauge Data Collection、Data Analyzer、Chamber Integration、Automated/semi-automated activation |
Ambient | BMS & Gas Gauge Data Collector、Auxiliary Voltage、Auxiliary Temperature、Chamber、Customized Fixture、Auto-Calibrator、Barcode Scanner、Alarm Buzzer |
*Accept customized request
Model | Power | Voltage | Current |
MCE A 5V/20A | 100W | 5V | 20A |
MCE A 5V/30A | 150W | 5V | 30A |
MCE A 5V/60A | 300W | 5V | 60A |
MCE A 5V/100A | 500W | 5V | 100A |
MCE A 5V/200A | 1kW | 5V | 200A |
MCE A 60-3-50 | 3kW | 60V | 50A |
MCE A 60-6-80 | 6kW | 60V | 80A |
MCE A 60-10-120 | 10kW | 60V | 120A |
MCE A 60-10-240 | 10kW | 60V | 240A |
MCE A 60-20-480 | 20kW | 60V | 480A |
MCE A 100-3-50 | 3kW | 100V | 50A |
MCE A 100-6-80 | 6kW | 100V | 80A |
MCE A 100-10-120 | 10kW | 100V | 120A |
MCE A 100-10-240 | 10kW | 100V | 240A |
MCE A 100-20-480 | 20kW | 100V | 480A |
DCIR Measurement
High-power battery module DC internal resistance
ACIR Measurement
High-power battery module AC internal resistance
BMS/ Gas Gauge Data Collector GDA 300 Series
GDA 300 records the static/ dynamic parameters of the BMS in energy/ power batteries. It supports SMBus, I2C, HDQ, Modbus, CANbus and other communication protocols that are commonly used in energy and power batteries, and it is scalable. With GDA 300, users are allowed to define customized parameters as step cutoff condition while running battery test. Additional parameters can also be defined by researchers to collect and analyze advanced data.
Chamber Integration
The synchronous control of chambers can be achieved during the testing processes.
Temperature and humidity levels can be adjusted to simulate different environments for measuring the battery’s performance.
Automated/semi-automated activation
Advanced Data Analysis
With advanced data analysis feature, a variety of test data presentations could be adjusted according to the needs of researchers, such as text and graphical reports, self-defined X and Y-axis parameters on graphs and graphs zoom-in / zoom-out. It also helps researchers to easily analyze the data from cycle test. Data from each cycle can be superimposed and drew on a single chart to produce a lifecycle test report. Evaluating test results and finding variation are easy! Moreover, test data can be exported in csv format and manipulated in the third-party software that researchers are familiar with, improving the data usability.
BMS/ Gas Gauge Data Collector
Records the static/ dynamic parameters of the BMS in energy/ power batteries. It supports SMBus, I2C, HDQ, Modbus, CANbus and other communication protocols that are commonly used in energy and power batteries, and it is scalable. With GDA 300, users are allowed to define customized parameters as step cutoff condition while running battery test. Additional parameters can also be defined by researchers to collect and analyze advanced data.
Model | iBox - G | GDA-300 |
CH/ per Unit | 8CH | 4CH |
CH/ per System | 256CH | 128CH |
Mechanism Design | Rack/ Portable | Rack/ Portable |
Communication Protocols (Battery) | SMBus/ I2C / HDQ | SMBus/ I2C / HDQ |
Communication Protocols (PC) | Ethernet/ Wifi | RS-485 |
Communication Speed | 2Sec / 8CH* | 5Sec / 16CH |
Number of parameters | 47 | 47 |
Temperature Classification | 0~60°C | 0~60°C |
SmartCHarge | Yes | Yes |
SBS Write | Yes | Yes |
Gauge Condition | Yes | Yes |
*iBox-G only
Barcode Scanner
Alarm Buzzer
Chamber
We collaborate with several 3-rd party chamber manufacturers such as Espec, Terchy, Giant Force, and TATO, and integrate their products into our system. Thus, users are capable of controlling chamber directly with iBest software.
Auxiliary Voltage/ Auxiliary Temperature
Auxiliary voltage and auxiliary temperature are for collecting the voltage and temperature data of a single cell in the battery pack. Collected data can be used as step cutoff conditions while running the battery test, improving the flexibility of the production line and laboratory.
Model | Auxiliary Voltage ES-100B |
Channels | 24 |
Measurement Range | ±64V,±32V,±8V |
Measurement Resolution | 16 bit |
Accuracy | 0.02% F.S. |
Data Recording Time | 100ms (24CH) |
Model | Auxiliary Temperature ET-100B |
Channels | 24 |
Measurement Range* | -50°C~125°C |
Measurement Resolution | 0.1°C |
Accuracy | ±1°C (-40°C~90°C) |
Temperature Sensor | Thermistor |
Supported Type | 103JT |
Data Recording Time | 100ms (24CH) |
Model | Auxiliary Temperature ET-100C | |||
Channels | 16CH | 8CH | 8CH | 16CH |
Scanning Speed | 4CH/s (16CH/4s) | 4CH/s (16CH/4s) | 4CH/s (16CH/4s) | 4CH/s (16CH/4s) |
Accuracy | ±1°C | ±1°C | ±1°C | ±1°C |
Resolution | 0.1°C | 0.1°C | 0.1°C | 0.1°C |
Temperature Sensor | Thermocouple | RTD | Thermistor | Diode |
Supported Type | Type J, K, E, N, R, S, T, B | PT-10, PT-50, PT-100, PT-200, PT-500, PT-1000, NI-120 | 44004 2.252kΩ, 44005 3kΩ, 44007 5kΩ,44006 10kΩ, 44008 30kΩ | 3904 |
Measurement Range* | -265~800°C | -200~800°C | -40~150°C | -60~130°C |
*Depend on chosen thermal sensors
Universal/ Customized Fixture
According to customer requests, CTE provides a variety of universal fixtures and customized fixtures.The universal fixture is specially designed for cylindrical and prismatic batteries. It is suitable for a wide range of battery specifications, and can be adjusted by customers to work with the batteries to be tested. The non-base plate design allows the battery to be lifted, reducing the thermal impact on battery test. Moreover, the removable battery compartment also makes changing battery convenient and flexible. For customized fixtures, please contact Chen Tech Electric.
Universal Fixture Application | Cylindrical and Prismatic Batteries |
Suitable Battery Size (mm) | 18~100W*52D*55H |
Number of Battery Holders | 4~24 |
Loadable Current | Under 40A |
MaterialsOuter Frames Battery Box | Stainless Steel Bakelite |
Size (mm)Main Body Battery Box | 340W*423D*586H 319W*85D*239H |
Auto Calibrator ACP2 Series
ACP is especially designed to improve the efficiency and precision of calibration for CTE test equipment. It is applicable for CTE equipment with maximum voltage under 20V and maximum current lower than 100A. Its flexible and scalable design can be expanded to include up to 8 meters, thus ACP is capable of calibrating 8 testing channels simultaneously, which greatly reduces labor cost and time. Also, removable shunts and meters are built-in, making it easy to calibrate and maintain.
Model | ACP2 L Series | ACP2 N Series | ACP2 M Series | ACP2 B Series |
AC Power | AC110/220V | AC110/220V | AC110/220V | AC110/220V |
Applicable Spec | 20V/1A and less | 20V/3A~20A and less | 20V/20A~50A and less | 20V/50A~100A and less |
Applicable | MCF Lite Series MCL2 Mini Series BT 2000 Series MCP Plus Series | MCB Series MCL2 Series MCL2 Mini Series ABT 1000 Series GBT 1000 Series BT 2000 Series MCP Plus Series | MCB Series MCL2 Series ABT 1000 Series BT 2000 Series MCP Plus Series | MCB Series MCL2 Series ABT 1000 Series BT 2000 Series MCP Plus Series |